CUT WIRE SHOT 1.2
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CUT WIRE SHOT 1.2

Steel cutting wire, as the name suggests, steel is its material and pills are its shape, which are mainly divided into two types: cylindrical and spherical. Steel cutting wire are divided into two types from the perspective of old and new. One is old steel wire cut pellets made from recycled steel wire materials.

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Product Introduction

Wire cut shot is an important metal abrasive, widely used in industrial surface treatment and strengthening processes. It is mainly made of waste wire rope through special processing, with high hardness, uniform particle size and long service life. This article will discuss the production process, performance characteristics and application of wire cut shot in various industries.

Steel cut wire shot is a type of abrasive material widely used in industrial surface treatment processes.The 1.2 mm steel cut wire shot is a widely used abrasive in surface treatment (e.g., shot peening, cleaning, descaling) and material finishing. Its unique size and material properties make it suitable for multiple industrial scenarios.The 1.2 mm diameter strikes a critical balance between "cleaning/strengthening efficiency" and "surface protection," addressing the pain points of smaller or larger abrasives.

Steel cut wire shot has the following significant characteristics:

High hardness and density: The hardness of steel cut wire shot can reach HRC55 and the density is 7.8 g/cm³, which makes it excellent in impact force and wear resistance.

Uniformity: Due to the standardized production process, the steel cut wire shot is consistent in shape, size and hardness, which helps to achieve better cleaning effect.

Environmental protection: Using waste steel wire rope as raw material not only reduces production costs, but also reduces the generation of industrial waste, which is more environmentally friendly.

Advantage of 1.2 mM Steel cut wire shot:

1.Balanced Abrasiveness: Effective Surface Treatment Without Over-Damage

2.High Material Hardness & Wear Resistance: Long Service Life, Low Cost

3.Uniform Shape & Size: Consistent Surface Quality

4.Wide Compatibility: Adapts to Diverse Workpieces & Processes

5.Eco-Friendly & Safe: Reduces Environmental Impact

Usage

Shot Velocity: Adjust based on the workpiece material (e.g., 60–80 m/s for steel, 40–60 m/s for aluminum alloys) to avoid over-damage or under-processing.

Recycling: The shot can be reused 100–150 times; filter out worn or fragmented shots (via sieving) to maintain uniform performance.

Ventilation: Pair with dust collection systems to minimize airborne steel dust, ensuring operator safety and compliance with environmental regulations.

Workpiece Fixturing: Secure parts (especially small or thin components) to prevent movement during treatment, ensuring even surface coverage.

Applications

The 1.2 mm steel cut wire shot is particularly ideal for:

Automotive industry: Shot peening of engine parts, cleaning of body panels.

Machinery manufacturing: Descaling of gears, bearings, and structural components.

Construction: Surface treatment of steel beams, pipelines, and bridges.

Aerospace: Precision peening of lightweight alloy parts (e.g., turbine blades) to enhance durability.

Name		wire cutting shot
chemical components	charcoal(C)	0.45～0.75%
	Manganese(Mn)	0.40～1.20%
	silicone(Si)	0.10～0.30%
	sulfur(S)	＜0.04%
	Phosphorus(P)	＜0.04%
even hardness		51～53 HRC(525～561HV) 41～45 HRC(388～436HV)
hardness deviation		max deviation realm±1.0HRC或±40HV
Tensile strength		1750～2150 Mpa 1250～1450 Mpa
metal microstructure		Longitudinal
minum density		7.8g/cm³